Integrated System for Granular and Powder Products THS/PH21N-FFV

CEIA THS/PH21 Metal Detection Systems offer detection, construction quality and reliability characteristics that make them the most suitable and effective solution to automatic elimination of metal contaminants. Due to many cross-platform studies made by CEIA engineers, the THS Metal Detector Series 21 is highly immune to common radio frequencies and difficult environments typically found in industrial installations.

FDA 21 Part 11 compliant

The THS/PH21 Metal Detector Series is a high-sensitivity, high-precision measuring instrument. The response from the device is used to directly command ejection of the contaminated product and to verify that it has in fact been eliminated.
FDA Code Title 21 Part 11 prescribes rigorous criteria for access to programming and computer data protection, which have been fully adopted in the CEIA THS/PH21 Series firmware. User access is only possible via a User Name and Password login under the control of the System Administrator, who programs and manages individual user profiles and user functions. As a result, the requirements for security, integrity and traceability are satisfied.
All events performed by the THS/PH21 Metal Detector are recorded in a data log to comply with FDA Part 11 protocol and assist in root cause analysis. The events include detection, ejection, program operations, passwords and periodic functional test phases using standard test samples.

Real-time embedded self-calibration control

The Self-Calibration control allows maximum repeatability and performance consistency over time and with environmental changes.

Continuous auto-test function ensuring maximum production safety

Special electronic stimuli are sent to the transmission and reception chain of the THS/PH21 Series Metal Detector, causing variations in the detection signals which provide checks on detection characteristics.
These variations are compared with the reference values stored in the memory of the metal detector at the time of the factory calibration test. This produces an automatic certified check of the system’s sensitivity.

Exclusive global auto-learn system

The Auto-Learn System provides simultaneous maximum sensitivity to all metals starting from a single learning transit. The THS/PH21 Series employs an exclusive Auto-Learn system for pharmaceutical products, which allows optimization of the detection sensitivity to all metals with the maximum speed and precision, equivalent to hundreds of conventional learning transits. This results in levels of precision and efficiency never before obtained.

New diagnostic tools

The THS/PH21 Series introduces new tools for the installation and maintenance technician to measure the environmental compatibility of the metal detector. These are functions that would otherwise have required the intervention of external instrumentation, now implemented in the microcomputer control of the device itself. The measurements include general mechanical and electromagnetic environmental compatibility.

Modern, rugged and user friendly interface

• Industrial rate design
• Rapid data entry with extended keyboard
• Easy to read, high-contrast graphic display
• Rugged, antivandalic stainless steel keyboard. Organic graph display with extremely high contrast (3000:1) and a viewing angle up to 180°, and an extended alphanumeric keypad for quick keystrokes.
• Protection degree: Power Supply Box: IP65 (IEC60529); Antenna & Ejection System: IP67
• 40 users available (including administrator)
• Quick access function. A new function, activated simply by pressing a dedicated key, allows the most frequently-used functions to be directly recalled. These functions are programmable by the operator.

Ejection system specifications

• Monolithic AISI 316L Stainless Steel Body
• Advanced mechanical and electronic solutions guarantee the integrity of the inspected product
• Extremely quick response time provides full safety in the ejection of contaminated product
• Double confirmation system carefully monitors and controls the complete opening and closing of the ejection flap
• Bin full sensor kit (on request)

BT wireless communication connectivity

In the THS/PH21 Series, local connection to the maintenance technician’s computer no longer requires physical access to the interior of the detector or the use of unwieldy connection cables. The BT wireless communication connection can be used for programming, monitoring of the signals via the CEIA MD-Scope program and the transfer of the data contained in the Metal Detector’s events memory.

Network communication capabilities

The Metal Detector can be linked to an Ethernet network (optional IXC module required). In association with the THS Production Plus Software it enables remote management of production, collection of all technical and operational events, generation of statistical and traceability reports in compliance with FDA 21 CFR part 11 requirements.

MD-Scope

Software Diagnostic Package complete with connector cable and hardware key:

• Remote programming
• Signal input/output
• Alarm threshold and amplitude of the signal
• Oscilloscope functionalities

THS Production Plus

• Connects and Acquires Data from Multiple THS Detectors via Ethernet LAN
• Provides Connection to an External Database and Definition of a Programmable Block of SQL Instructions for each Metal Detector Event
• Enables Data Base Management and Back-Up of Metal Detector events
• Report Data Exportable in HTML and CSV format
• Provides User Authentication and Manages Electronic Signatures and Records
• Allows Data Integrity and Operator Auditing
• FDA Requirements Compliant, Title 21 of the Code of Federal Regulations (CFR)
• E-mail sender

IXC Module

• Gateway to THS Production Net Management System
• Integrated Web-server
• Dual 100base-T Ethernet
• Dual Full Speed USB interface
• Wi-Fi 802.11b/g
• 100,000 events internal data logger
• Additional web-server functionality

Web-server interface

• Built-In MD Scope. The MD Scope functions (including oscilloscopes) are available to every user connected to the Metal Detector via Ethernet or WiFi.
• Status. Replicates every message displayed by the THS (updated each 5 s).
• Products. Displays the list of products stored into the THS memory, the selected product is shown in green. This page allows the product to be changed.
• Products export. Allows selection of all or part of the products stored in the THS memory in order to export them.
• Products import. Allows importation of all or part of the products exported.
• Buffer export. Allows exportation of events occurred in a selected time frame.
• Configuration backup/restore. Allows backup or restoring of the connected system configuration.
• Configuration export/import. Allows the configuration to be exported or imported from other Metal Detectors of the same model, installed on the same system.

Options

Antistatic kit

Infeed chute kit eliminates electrostatic charges during the product’s passage. Particularly efficient for powder and granular inspection.

License for THS Production

License (enabling code) for each detector to be connected to THS Production software. Once enabled, it allows the operator to activate the THS Production functions.

Periodic Maintenance Kit

Kit includes:

• One (1) rejector Valve Bushing
• One (1) Infeed Conveyor
• One (1) Infeed Valve O-ring

Technical Manual

Detailed hardcopy document(s) that includes:

• Installation Manual
• Operator Manual
• Programming Manual

Technical Manual (Digital Document)

Detailed electronic document(S) that can be downloaded through a link provided by CEIA SpA. Package includes:

• Installation Manual
• Operator Manual
• Programming Manual

Test Samples for Quality Control

CEIA Test Samples box: CEIA supplies metrological samples certified for diameter and electromagnetic signal

THS Production Plus Software

THS Production plus software for statistical and operational management of networked THS systems

THS Production Software

Requires installation of IXC option
Software for the data management

Validation Manual

Detailed hardcopy document for process/equipment validation of detector.

Validation Manual (Digital Document)

Detailed electronic document that can be downloaded through a link provided by CEIA SpA for process/equipment validation of detector.

Ceia Powder & Metal Detectors THS-PH21N-FFV
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